News & Insights

A New Set of Supply Chain Challenges for Onshoring Plants

A New Set of Supply Chain Challenges for Onshoring Plants

Over the past year, a growing number of large US companies have kicked off efforts to onshore their manufacturing plants. Most have one common goal in mind: to regain control of their supply chain. Once established, a domestic supply chain is typically easier for...

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Why Biotech Facilities Fall Short of Targeted Capacity

Why Biotech Facilities Fall Short of Targeted Capacity

Those who work in the biotechnology industry already know that capital projects at manufacturing facilities tend to fall short of their targeted capacity levels. According to McKinsey, pharmaceutical manufacturers utilize less than 35% of existing capacity, compared to 85%...

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The Value of Collaborative Tools in Manufacturing

The Value of Collaborative Tools in Manufacturing

For many manufacturing plants, the constant miscommunication between systems and departments is a scenario that is all too familiar. With so many moving parts within the facility, it’s inevitable that someone will miss an update and be misaligned on the latest plans. To...

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Benefits of Proactive Planning in Manufacturing

Benefits of Proactive Planning in Manufacturing

In business, we hear all the time about the importance of being “proactive, not reactive.” In reference to manufacturing, it can be more complex to unpack the true meaning of being proactive. When you’re busy running production lines day in and day out, how can your plant...

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Improving Lot Cycle Times in Complex Manufacturing Facilities

Improving Lot Cycle Times in Complex Manufacturing Facilities

If your manufacturing organization is striving to become more efficient (and let’s be honest, who isn’t?), one measurement you’ll need to know is each product’s lot cycle time. This term refers to the total time is takes to manufacture one batch of product at the plant....

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VirtECS® software, created by Advanced Process Combinatorics, Inc. (APCI), delivers a range of capabilities built around proprietary core solver technology. VirtECS® is technology for real-world planning & scheduling applications.

Reducing Capital Investment

“Using VirtECS, we were able to debottleneck our largest production facility by identifying a sequence of changes that we never could have evaluated with a spreadsheet model. We reduced the necessary capital investment by $300 million by demonstrating areas where more equipment did not benefit throughput.”

Senior Resource Planning Manager – Biopharma Industry

Big Time Savings

“VirtECS handles all of the ripple effects to the schedule when things change. That is a big time savings in a complicated process with lots of constraints. Not to mention making sure that you don’t miss a constraint!”

Finite Scheduler – Biopharma Industry

Most Powerful Solution

“I have evaluated more than a dozen process modeling software solutions and VirtECS is hands-down the most powerful for end-to-end capacity analysis”

Director of Manufacturing Science & Technology – Leading Pharmaceutical Company

Avoid Unexpected Pitfalls

“A Discovery project with APCI helped us to identify and avoid some pitfalls that we had not anticipated. With the initial process model in place we were able to roll right into a Finite Scheduling implementation”

Product Manager – Chemical Company

An Essential Tool

“I would not want to schedule this plant without VirtECS.”

Scheduler – Leading Pharmaceutical Company