The VirtECSĀ® Analyzer

Providing what-if scenario analysis, Monte Carlo sampling, and risk management.Ā 

With its scenario analysis capabilities, theĀ VirtECSĀ®Ā Analyzer tool allows manufacturing plants to look at all possible scheduling options with speed and detail that would have been previously unachievable.Ā Ā 

Scenario analysis for manufacturers can be incredibly valuable for process improvement, but most current spreadsheet or simulator methods are tedious and error prone.

The advanced features provided byĀ VirtECSĀ®Ā use powerful algorithms to help justify capital expenditures, target process improvements, and reduce manufacturing costs.Ā 

IN THIS GUIDE, YOU’LL LEARN:

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HowĀ VirtECSĀ®Ā provides fast and detailed scheduling scenario analysis.Ā 

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The most common questions users can answer usingĀ VirtECSĀ®Ā Analyzer.Ā 

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VirtECSĀ®ā€™ ability to model each parameter and process within the plant, allowing for thorough examination.Ā 

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The impressive results of a sample case study at a drug product manufacturing plant.Ā 

RECENT NEWS & INSIGHT

The Pros & Cons of Internal Facilities and CDMOs for Biopharmaceutical Companies

For years, many of the leaders in the biopharmaceutical industry focused on vertical integration in their supply chain. These industry giants built an internal network of manufacturing plants to keep the production of drug substance and drug product under their...

How Contract Manufacturers Can Use a Digital Twin to Overcome Slowing Demand Post-Pandemic

During the heights of the Covid-19 pandemic, contract development and manufacturing organizations, or CDMOs, experienced a historic surge in demand. Large pharmaceutical companies had raced to create vaccines and treatments, but once they were approved, those...

Case Study: How A Biologics Company Uses a Digital Twin to Analyze Facility Fit

When we talk to biologics companies about implementing VirtECS at their manufacturing sites, we always ask about the planning challenges they face. In those conversations, we hear frequently about issues with facility fit and tech transfer. Many hope to cut weeks or...

Reducing Capital Investment

“Using VirtECS, we were able to debottleneck our largest production facility by identifying a sequence of changes that we never could have evaluated with a spreadsheet model. We reduced the necessary capital investment by $300 million by demonstrating areas where more equipment did not benefit throughput.”

Senior Resource Planning Manager – Biopharma Industry

Big Time Savings

“VirtECS handles all of the ripple effects to the schedule when things change. That is a big time savings in a complicated process with lots of constraints. Not to mention making sure that you don’t miss a constraint!”

Finite Scheduler – Biopharma Industry

Most Powerful Solution

“I have evaluated more than a dozen process modeling software solutions and VirtECS is hands-down the most powerful for end-to-end capacity analysis”

Director of Manufacturing Science & Technology – Leading Pharmaceutical Company

Avoid Unexpected Pitfalls

“A Discovery project with APCI helped us to identify and avoid some pitfalls that we had not anticipated. With the initial process model in place we were able to roll right into a Finite Scheduling implementation”

Product Manager – Chemical Company

An Essential Tool

“I would not want to schedule this plant without VirtECS.”

Scheduler – Leading Pharmaceutical Company